Thoughts on Plywood Front Deck? - Mountain Buzz

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Old 03-24-2016   #1
Salida, Colorado
Paddling Since: 1992
Join Date: Jan 2012
Posts: 109
Thoughts on Plywood Front Deck?

I've been searching around, and have only seen one or two setups with gear stashed in the bow bay (forward of the frame), covered by a plywood deck to hold it in, and serve as a lounge deck for passengers. The goal is to reduce the gear pile height, center of gravity, and have more lounge space.

Opinions on this strategy?

Can you point me to somebody else's post describing their setup?

Deck cut for maximum floor space; over tubes (frame width, following the center of the tube to the bow), or deck cut to inside of tubes with less floor space?

I have a 15' NRS Otter, and the "crew" consists of a 7 yo, 10 yo and spouse. Typical water is III or less and we go on longer trips like Deso, San Juan, etc.


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Old 03-24-2016   #2
FlyingDutchman's Avatar
Hampden, Massachusetts
Paddling Since: 1999
Join Date: Mar 2014
Posts: 340
This is from a 2007 post for wood frames. Might give you some ideas. Although this guy still has a tall pile of gear
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Old 04-27-2016   #3
Salida, Colorado
Paddling Since: 1992
Join Date: Jan 2012
Posts: 109
Here is a shot from our 7-day, 1-boat solo trip on the San Juan. All personal and required gear stowed, and we didn't really skimp on anything (not backpacking style!). The plywood cover for the front bay is an extra wide DIY table.

The crew felt comfortable in the little rapids (@ 1,000 cfs), and they loved the lounge space (both kayaks fit over rear gear pile making room for three to nap up front). Don't think we'll go back to the open front bay.
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Old 04-27-2016   #4
Bozeman, Montana
Paddling Since: 1992
Join Date: Dec 2013
Posts: 31
I used to cover gear in a canoe with a small thin piece of plywood, and yes, made for a great table surface at camp - a rock or something underneath at each corner. I can see the same over a raft bay, round over the edges, urethane and some slots cut in for hand holds and lashing points - makes for a nice deck in easy class 3 and less..
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Old 04-27-2016   #5
missesess's Avatar
Seattle, Washington
Paddling Since: 2008
Join Date: Oct 2013
Posts: 5
Here's a method for a permanently rigged deck with low C of G.
......The setup that my buddies do is to cut pieces of (marine) ply (5/8~3/4) to loosely fit the void space ahead and another behind the frame (front and back). They 'round' the edges of the boards with a 'router' + curved bit. Holes are also bored near the edges to be adjacent to any D rings on the inside of the tubes to suspend the board by straps ....... the height of the boards adjusted by the strap lengths and keep it clear of the floor.

They bore the holes with one of those 'stepped' drill bits (~ 1" + Dia - makes good 'clean' holes) then use the curved router bit to create nice smooth edges to the holes (strap friendly). Various other holes can be added for gear tie-down points here and there.
(A suitable stepped drill bit and router bits are fairly inexpensive at Harbor Freight and a cheap used router from there or Pawn shop)
If you want to get fancy and/or not go the marine ply route (tad spendy), finish the boards with 2pac fiberglass resin - applied with a paint roller (half width roller is most manageable). Very durable! Resin can be found at pretty much any auto parts store. This finish seals the boards very well, makes them very durable, waterproof, splinter free and the roller leaves a 'popply' non slip finish.
Note on the resin .......... don't go wild on the hardener - it'll harden waaaaaay quicker than you think, wear gloves, do in well ventilated area! Full width rollers can be cut in half - regular latex rollers are fine. Be prepared to get the roller off the holder when the resin starts to harden - you'll use several B4 you're finished - don't mix too much resin at one time.

I have a Aire Cougar cat which has quad tubes, 2 each side. I bought a 4x10' 3/4 ply panel and made 2' wide full length side decks and added many holes using the same methods mentioned above.
I added a whole bunch of holes 'hither and thither' for freight strapping and also tube lashing (the D rings are not positioned very well for the frame tie-down!)
Don't have pics at this time, sorry.
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