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Old 09-21-2009   #1
Chip
 
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Profile:  SE, Wyoming
Paddling Since: 1986
Join Date: Apr 2007
Posts: 844
Quote:
Originally Posted by kazak4x4 View Post
Does it flex easy or pretty sturdy? Also, can you provide a direct link to this material? I can't seem to find it on their page
Moderate flex. Not as stiff as plywood, but also not as heavy. For body weight, if it's firmly attached to the frame at the edges (I use hoseclamps with plastic tubing guards), you can go with crossmember support on 24" centers. Otherwise use 16" supports (i.e. 4 crossmembers for a 48" panel). For photos and way more info than you need, search for the More Games with Frames thread.

Here's a link to the catalog page:

PolyMax Poultry/Kennel Flooring - TekSupply

Quote: "Not recommended for turkeys."
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Old 09-21-2009   #2
pinemnky13
 
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Profile:  Glenwood Springs, Colorado
Paddling Since: 2006
Join Date: Jun 2007
Posts: 190
I made a deck for my cat using 3/4" plywood, white paint and my girlfreind cut out some playboy pictures the using my surfboard repair skills that I gained in my surfing years i fiberglassed the wood to make it waterproof. I found a stand that makes it into a table but it is short so i think i am going to buy legs ( metal fence posts) and the fittings to make it a true bar prep table. I'll post some photos later
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Old 10-10-2009   #3
pinemnky13
 
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Profile:  Glenwood Springs, Colorado
Paddling Since: 2006
Join Date: Jun 2007
Posts: 190
Quote:
Originally Posted by pinemnky13 View Post
I made a deck for my cat using 3/4" plywood, white paint and my girlfreind cut out some playboy pictures the using my surfboard repair skills that I gained in my surfing years i fiberglassed the wood to make it waterproof. I found a stand that makes it into a table but it is short so i think i am going to buy legs ( metal fence posts) and the fittings to make it a true bar prep table. I'll post some photos later
I promised it sorry it took a while but here it is
Attached Images
File Type: jpg deck.JPG (391.6 KB, 75 views)
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Old 09-28-2009   #4
kazak4x4
 
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Profile:  SLC, Utah
Join Date: May 2009
Posts: 131
Quote:
Originally Posted by Chip View Post
Moderate flex. Not as stiff as plywood, but also not as heavy. For body weight, if it's firmly attached to the frame at the edges (I use hoseclamps with plastic tubing guards), you can go with crossmember support on 24" centers. Otherwise use 16" supports (i.e. 4 crossmembers for a 48" panel). For photos and way more info than you need, search for the More Games with Frames thread.

Here's a link to the catalog page:

PolyMax Poultry/Kennel Flooring - TekSupply

Quote: "Not recommended for turkeys."
This seems pretty cheap! Is the material flimsy? If I put across two frame bars (18 inches apart) would I feel the flex? I want to put some small platforms around my cooler.
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Old 09-28-2009   #5
lhowemt
 
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Profile:  Missoula, Montana
Paddling Since: 2006
Join Date: Apr 2007
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Quote:
Originally Posted by kazak4x4 View Post
This seems pretty cheap! Is the material flimsy? If I put across two frame bars (18 inches apart) would I feel the flex? I want to put some small platforms around my cooler.
I wouldn't call it flimsy, but I don't like it much wider than 8-10", and there's still a bit of flex. 18" seems pretty far for me, it won't be like a rigid deck.

But, I do have about an 18" section when I fill the gap that is created from my multiday cooler, to my day cooler. I end up with about 9" to the sides, the full width (fore/aft) of the cooler, which is around 17", and it is fine, but I don't step there.
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Old 09-21-2009   #6
joecoolives

Profile:  sandy, Utah
Paddling Since: 1983
Join Date: Jun 2009
Posts: 11
Quote:
Originally Posted by kazak4x4 View Post
Does it flex easy or pretty sturdy?

Also, can you provide a direct link to this material? I can't seem to find it on their page
Hey Alex,
I think that this is a viable option. I know a guy that is putting a plascore floor on his dory.
http://www.plascore.com/marine-honey...ufacturing.htm
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Old 09-28-2009   #7
kazak4x4
 
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Profile:  SLC, Utah
Join Date: May 2009
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Hmm, that's exactly the space I wanted to fill, but I am concerned about stepping on it. I have about 20"x18" space on both sides of my cooler that I would like to fill it and either strap ammo cans to it or leave it as a walk deck. Wonder if that cutting board white plastic material might be better for that purpose?
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Old 09-28-2009   #8
Droboat

Profile:  Durango, Colorado
Join Date: May 2008
Posts: 95
Quote:
Originally Posted by kazak4x4 View Post
Hmm, that's exactly the space I wanted to fill, but I am concerned about stepping on it. I have about 20"x18" space on both sides of my cooler that I would like to fill it and either strap ammo cans to it or leave it as a walk deck. Wonder if that cutting board white plastic material might be better for that purpose?
Similar plan and question.

Wouldn't a piece of 1" square tube, glued and screwed to the underside of the unsupported span be sufficiently strong, and avoid any frame alterations? Bonus point - is 1" square tube readily available in aluminum instead of steel?
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Old 09-28-2009   #9
scooby450
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Profile:  phoeniix, Arizona
Paddling Since: 1993
Join Date: Dec 2008
Posts: 48
Quote:
Originally Posted by kazak4x4 View Post
Hmm, that's exactly the space I wanted to fill, but I am concerned about stepping on it. I have about 20"x18" space on both sides of my cooler that I would like to fill it and either strap ammo cans to it or leave it as a walk deck. Wonder if that cutting board white plastic material might be better for that purpose?
Getting some of that poly(cutting board) for some work projects and I plan on trying it for decking & floor. It is not cheap but it should be really durable. For the side decks I plan on reinforcing it, it does flex quite a bit. I'll post when I get it...probably a couple weeks out.
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Old 09-28-2009   #10
Chip
 
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Profile:  SE, Wyoming
Paddling Since: 1986
Join Date: Apr 2007
Posts: 844
Copy of a post from More Games with Frames

This shows some decks made with Poly Max and tubing support-


Here's the frame with seat, oarstands, icechest, etc.— pretty standard stuff. The unusual bit is a 3-piece dog deck, of PolyMax kennel floor, that splits to create footroom for a human (or at least humanoid) passenger.

The separate frame up front was built to fit York Packs, which nestle down nicely between the tubes, a high and buoyant load that helps carry the bow over waves. If I need weight up front for good trim, I carry 3-gal. watercans outboard. Under the dog-deck and seat I load the tent, grill, and similar low-profile, squashable stuff. The two aluminum goodies by the seat are Personal Dry Boxes from Cambridge Welding (from Cascade Outfitters). When the frame is rigged, the tubes tip them outboard, so you can flop the lids out and use them for trays.


This is the deck set up for the dog. In use, it'll be held by 1-ft. straps.


The center section has been taken out and the two sides pushed apart so someone can ride on the icechest (the plastic buckles are to mount a Crazy Creek canoe chair).


This shows the deck from underneath. The inner edges of the wing pieces are supported by aluminum tubing cut to rest on the crossbars and pop- riveted to the plastic grid. The center section is supported by a piece of doorsill from the scrap bin, held on with cable ties. It goes farther forward than the other pieces, and the seatboard rests on it. I miscalculated a bit— cut the frame tubes too short— but it's simpler to trim the decking than re-cut and re-drill new frame tubing.


Here's the way I cut the end of the aluminum tubing to fit over the crossbar. Tubing is quite stiff for the weight (at 225, I can stand on this deck but probably not bounce on it) but you could use angle or channel instead. My choice of material often owes to the fact that I live 30+ miles from the nearest hardware store.

I'm looking forward to a shakedown trip this fall. Thoughts and suggestions gratefully accepted.
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