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Old 12-30-2003   #1
Join Date: Dec 2003
Posts: 21
squirt boat repair.

I'm seeking a squirtboat guru who can repair a gash in my bigfoot. I would try the repair myself but am sadly unexperienced in the fiberglass/kevlar arts. Any recommendations would be greatly appreciated.

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Old 12-31-2003   #2
paddle maker, kayak designer, planefitter
Join Date: Nov 2003
Posts: 17
Where is it broke? In the seam? If you take your time and work indoors- it might not be too bad. But it might be best to hook up with someone who already has glass and epoxy. Where are you at?


If you're having fun, you're doing as well as anyone ever has.
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Old 12-31-2003   #3
Join Date: Dec 2003
Posts: 21
squirt repair

Hi Jim, thanks for your reply.
I've done a little glass work in the past but just simple stuff; this fracture is bit more serious than anything I have tried before. Fortunatly the crack is under the seat and not on the seam. It's about 4-6" long and rather jagged. The thing that really concerns me is that the material is offset so that one side is pushed inside the boat and the other side sort of presses against it. I'm a bit afraid of pressing the material back together and making things worse than they already are. I was thinking I could just cut out the jagged stuff on either side but patching a hole that size is bit intimidating. I also have no idea what kind of material I would use for the repair (kevlar?) or where I could find it.
Any help you could give is greatly appreciated.
Thanks again!
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Old 12-31-2003   #4
Join Date: Oct 2003
Posts: 87
I take it you are in Dallas, if that is Dallas, TX., I would post on forum and ask the same question. there are two or three guys in the area that may help you, I am not one of them however.
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Old 01-01-2004   #5
Join Date: Dec 2003
Posts: 21
Actually, no. I live in Colorado.
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Old 01-01-2004   #6
Eagle, Colorado
Join Date: Oct 2003
Posts: 281
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if you need materials, go to - they make head trip helmets, but they also sell kevlar and fiberglass in sheets as well.

good luck.
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Old 01-02-2004   #7
paddle maker, kayak designer, planefitter
Join Date: Nov 2003
Posts: 17
Hi Dallas,

You're right to be concerned- that's a serious repair. But nothing you can't handle. Forcing the sides back into allignment won't help- so don't bother. The main things to stick with here are:
1. You MUST use epoxy- WEST is good- you can buy a qt. of resin and the appropriate sized hardener and also the appropriate sized pumps from John R Sweet company (google him). He has everything you need.
2. DON'T use Kevlar- it breaks, especially in an application like this. You do need a synthetic however. I'd recommend using Polyester cloth.
3. The main theme should be a way stout inside patch- but this sounds so bad you'll need to include polyester in the outside patch too.

So rough it up big time on the inside with 36 grit. Cut oval shaped patches with the first one down being smallest and each one on top being like a fat 1/4" bigger all around. Go with 6 layers of 10 oz. glass and a final covering piece of polyester. If you really want to go big- throw an extra poly layer in the patch towards the end- but not exactly next to the last poly layer. Then do the outside patch- really rough it up with 36 grit and then go 3 layers of 10 oz. and a poly layer and then a final 10 oz. "scratch" layer- which will theoretically protect the poly. When it kicks- sand it and paint it with a final pigmented gloss coat to make it nice AND to protect it from UV. You need to do this step or the patch will degrade with time. If you take a small container to the paint store they will usually sell you a squirt of white pigment for like fifty cents.

The boat's wound is way structural. If you were to pin with a break like that- it could be fatal. You might end up spending $50 on this patch- but sheesh! Squirt boats are scary enough as they are!

play safe~


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